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Castables

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Castables

Kaolite Insulating Castables


Products include Kaolite 2000-HS, Kaolite 2200, Kaolite 2200-HS, Kaolite 2300-LI, Kaolite 2500-HS, Kaolite 2600-LI, and Kaolite 2800.

Features
  • Lightweight and low thermal conductivity reduce both the quantity of heat storage and heat transfer producing significant savings in furnace fuel consumption.
  • Lower densities reduce the amount of supporting furnace steelwork required and provide more insulation with a thinner lining.
  • Recommended method of installation - cast


Kaolite_gunning

Kaolite Gunning Insulating Castables


Products include Kaolite 2000-HS Gun, Kaolite 2200 Gun, Kaolite 2200-HS Gun, Kaolite 2300-LI Gun, and Kaolite 2500 LI Gun.

The lightweight and low thermal conductivity of Kaolite castables reduce both the quantity of heat storage in the wall and the amount of heat flowing through the wall, producing significant savings in fuel consumption.

The gunning versions of the Kaolite castables exhibit very low rebound and can be gunited very easily with conventional equipment. They can also be cast, if necessary.



Kaocrete_dense_castables

Kaocrete Dense Castables


Products include Kaocrete B, Kaocrete D, Kaocrete HS, Kaocrete 26, and Kaocrete 28-LI.

Kaocrete dense castables from Thermal Ceramics are engineered formulations designed to meet the specific property requirements of industrial furnace operators. They are economical, have good strength throughout their temperature ranges, and are available in both dual-use cast/gun and special gunning formulations.

Features
  • Recommended use limit ranges from 2300°F (1260°C) up to 3000°F (1649°C)
  • Aggregate chemistry and grain sizing
  • High purity binder systems
  • Installed by cast, gun or plaster


Kaocrete_HPM

Kaocrete HPM Ultra High Strength Castables


Products include Kaocrete HPM 45 and Kaocrete HPM 90.

Kaocrete HPM Ultra High Strength special duty Castables from Thermal Ceramics are designed for more critical applications. They feature very high strengths and resistance to abrasion and corrosive atmospheres.

Features
  • Provide 2 to 3 times greater strengths than standard castables with similar densities
  • Superb resistance to abrasion or mechanical impact
  • Excellent thermal shock resistance
  • Resistant to slag or metal contact
  • Stronger bond formed when heated
  • Porosity rivals that of dense firebrick
  • All water used in casting is removed once monolithic reaches 350°F (177°C)


Castables

Kaocrete Low Cement Castables


Products include Kaocrete 249-C and Kaocrete 250-C.

Kaocrete Low Cement special duty Castables from Thermal Ceramics are designed for more critical applications.

Features
  • High-strength low cement castables
  • Closely controlled grain sizing
  • Rival the low porosity and low hot load deformation of many dense firebricks


Castables

Kao-Tuff Special Duty Castables


Products include Kao-Tuff 110-C and Kao-Tuff 110-G.

Features
  • Feature specially enhanced properties that allow them to outperform conventional refractories
  • Abrasion losses from 8 to 22 cc’s
  • Gunning, hand packing and cast vibration placement techniques


Castables

Kao-Tab High Alumina Castables


Products include Kao-Tab 95 and Kao-Tab 95 G.

Features
  • Designed for supercritical applications
  • Specially enhanced high alumina chemistries that allow Kao-Tab to outperform conventional castables


Kao-Plas_Plastics

Kao-Plas Plastic Monolithics


Products include Kao-Plas C 65 and Kao-Plas G 65.

Thermal Ceramics Kao-Plas Plastics eliminate the need for water curing, maintain intermediate strength, and allow for earlier furnace startups.

Kao-Plas plastics are more resistant to thermal shock, impact and slag attack than comparable conventional cement bonded castables.